The Laboratory has complete in house facility to execute various tests upto 33kV Cables.

    Tests Performed on Cables:

  • Ozone Resistance Test
  • Oxygen/Air Bomb
  • Flexing Test
  • Static Flexibility Test
  • Partial Discharge Measurement
  • Bending Test followed by Partial Discharge
  • Dielectric Power Factor as a function of voltage
  • Dielectric Power Factor as a function of Temperature
  • Heating Cycle Test
  • Impulse Test
  • High Voltage Test for 4 hours
  • Annealing Test for Copper Conductor
  • Tensile Strength for Aluminum Conductor
  • Wrapping Test for Aluminum Conductor
  • Conductor Resistance
  • Thickness of Insulation and sheath
  • Tensile Strength and Elongation
  • Loss of Mass Test
  • Thermal Stability Test
  • Ageing in Air Oven
  • Shrinkage Test
  • Heat Shock Test

     

  • Hot Deformation Test
  • Thermal Stability Test
  • Hot Set Test for XLPE Insulation
  • Cold Bend Test
  • Cold Impact Test
  • Flammability Test
  • Insulation Resistance
  • High Voltage Water Immersion
  • Water Absorption (Gravimetric)
  • Dimension of Armouring Material
  • Tensile Strength & Elongation of Armouring
  • Winding Test on Galvanized Steel Strips for Armouring
  • Uniformity of Zinc Coating
  • Mass of Zinc Coating of Armouring
  • Resistivity test of Armour wires and strip
  • Melt Flow Index
  • Vicat Softening Test
  • Environmental Stress Cracking Test
  • Breaking Load on Messenger Conductor
  • Elongation on Messenger Conductor
  • Additional Ageing Test
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    NABL Accredited Testing Facilities for Fire Survival Cables:

    S. No. Type of Cable Test Standard/Method
    1. Resistance to Fire Alone (Protocol C) BS 6387
    2. Resistance to Fire With Water (Protocol W) BS 6387
    3. Resistance to Fire With Mechanical Shock (Protocol Z) BS 6387
    4. Circuit Integrity Test under Fire Conditions IEC 60331-1, IEC 60331-2, IEC 60331-11 & IEC 60331-21
    5. Resistance to Fire (Category F30, F60, F120) BS 8491
    6. Resistance to Fire with Mechanical Shock & Water (Classification PH15, PH30, PH60, PH90, PH120) BS 8434 and BS EN 50200

    NABL Accredited Special Testing Facilities:

    S. No. Type of Cable Test Standard/Method
    1. Ultraviolet (UV) Test for Nonmetallic Materials ASTM G 154
    2. Accelerated Water Absorption Test (Electrical Method) NEMA WC-53, NEMA WC-70, ASTM D 2633-02, IEC 60502-1 & 2, IS 10810 (P-28).
    3. Dielectric Strength Retention Test NEMA WC-53, NEMA WC-70, ASTM D2633
    4. Measurement of Smoke Density IEC 61034-2, IS 10810 (Part-63)
    5. Anti Rodent & Termite Test Airport Authority of India Specification
    6. Colour Fastness to Daylight IS 10810 (P-18)
    7. Colour Fastness to Water IS 5831
    8. Bleeding and Blooming Test IS 10810 (P-19)
    9. Specific Gravity ASTM D 792
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    NABL Accredited & BIS Recognized Testing Facilities for FR & FR-LSH & Complete Cables:

    S. No. Type of Cable Test Standard/Method
    1. Oxygen Index Test IS:10810 (Part-58), ASTM D-2863
    2. Temperature Index Test IS:10810 (Part-64)
    3. Test for vertical flame spread of vertically mounted bunched wires or cables IS:10810 (Part-62), IEC-60332, IEEE 383
    4. Swedish Chimney Test / Flame Retardant Test on Single Cable IS:10810 (Part-61), SS-424- 1475
    5. Halogen Acid Gas Evolution & pH and Conductivity IS:10810 (P-59), IEC 60754-1 & IEC 60754-2
    6. Smoke Density Rating ASTM D 2843, IS 13360 (Part-6/Sec9)
    7. PVC Insulated Cables & Cords IS 694:2010 (including Copper Purity Test)
    8. XLPE Insulated Cables IS:7098 (Part-1)- 1988
    9. PVC Insulated (Heavy Duty) Cables IS:1554 (Part-1)- 1988
    10. Aerial Bunched Cables IS 14255:1995

    NABL Accredited Complete Type test facilities for:

    S. No. Type of Cable Test Standard/Method
    1. Polyvinyl Chloride Insulated unsheathed and sheathed cables/cords with rigid and flexible conductor IS 694
    2. Flexible Cords for use with appliances and equipment intended for domestic, office & similar environments BS 6500
    3. Single core PVC insulated flexible cable for switchgear and controlgear wiring BS 6231
    4. PVC Insulated and PVC Sheathed cables for electric power and lighting BS 6004
    5. Electric cables. Single core unsheathed heat resisiting cables BS 6007
    6. Polyvinyl Chloride Insulated cables IEC 60227
    7. Rubber or Silicon Rubber insulated flexible cables & cords for coils & leads BS 6195
    8. Flexible Cables with cross-linked elastomeric insulation BS EN 50525-2-21
    9. Multicore Cables with cross-linked Silicon Rubber insulation BS EN 50525-2-83
    10. Single Core non-sheathed cables with halogen-free cross-linked insulation and low emission of smoke BS EN 50525-3-41
    11. PVC Insulated (Heavy Duty) Electric cables for working voltages upto and including 11 kV IS 1554 (Part-1), IS 1554 (Part-2)
    12. Power Cables with extruded insulation and their accessories for rated voltages of 1 kV (Um=1.2 kV) and 3 kV (Um=3.6 kV) IEC 60502–1
    13. Power Cables with extruded insulation and their accessories for rated voltages from 6kV to 30kV IEC 60502-2
    14. XLPE Insulated Cables for working voltages up to and including 33 kV IS 7098 (P-1), IS 7098 (P-2)
    15. Armoured Cables with Thermosetting Insulation for rated voltages from 3.8/6.6 kV to 19/33 kV BS 6622
    16. Fire Resistant Cables BS 7846
    17. Thermosetting insulated and Thermoplastic Sheathed cables for electric power, lighting and having low emission of smoke and corrosive gases when effected by fire BS 7211
    18. 300/500 V fire resistant screened cables having low emission of smoke and corrosive gases when affected by fire - Part 1: Multicore and multipair cables BS 7629-1
    19. Thermosetting insulated, armoured cables for voltages of 600/1000V and 1900/3300V BS 5467
    20. Thermosetting insulated, armoured cables having low emission of smoke and corrosive gases when affected by fire BS 6724
    21. Thermosetting Insulated, non-armoured cables for fixed installations BS 7889
    22. Armoured Cables with Thermosetting Insulation having low emission of smoke and corrosive gases when affected by fire BS 7835
    23. Elastomer Insulated Cables for working voltages upto and including 33 kV IS 9968 (Part-1), IS 9968 (Part-2)
    24. Elastomer Insulated Flexible Cables used in Mines IS 14494
    25. Instrumentation Cables PAS 5308 (Part-1) & (Part-2), BS 50288-7
    26. Flexible Cables for Lifts and Other Flexible Connections IEC 60227-6:2001-06, IS 4289 (Part-1) & (Part-2)
    27. Flat Polyvinyl Chloride Sheathed Flexible Cables BS 50214
    28. Thermocouple Compensating Cables IS 8784, ANSI/MC 96.1
    29. Aerial Bunched or Aerial Bundled Cables IS 14255, BS 7870-5:2011
    30. Overhead Conductors IS 398 (Part-1) & (Part-2)
    31. Cables for Motor Vehicles IS 2465
    32. Winding Wires for Submersible Motors IS 8783
    33. Welding Cables IS 9857
    34. LV & MV polymeric insulated cables for use by distribution and generation utilities BS 7870-1:2011, BS 7870-8.1:2003, BS 7870-8.3:2003, BS 7870-8.6:2003
    35. Mining Cables IS 1554 (Part-1) & (Part-2), IS 7098 (Part-1) & (Part-2)

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